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Cooling fan died.

9.3K views 18 replies 7 participants last post by  tta1456  
#1 ·
Went to an autocross today (in the rain) and didn't notice anything wrong, not that I was looking. When time to run approached, I started the car to get heat into the oil and run the A/C to clear the windshield. I was having a lot of issue getting the windows clear but figgered that was the ambient moisture level and no windows open. Got a run in and went back to grid. Just happened to notice that the engine temp gauge was slightly above the middle which it has never done (always 3/8 of the full sweep). We checked the cooling fan fuse (60A - you kidding me??) and tried to find a fan relay but, nope. The engine had cooled sufficiently for me to grab my gear and head for home with almost no stops so the gauge read a constant 3/8 full sweep.

I used my cheapie OBDII reader to see if any codes were thrown but nothing. The fan free-wheels but doesn't ever turn on. One thing I noticed yesterday when driving was a slight noise/bump that was new. I'm theorizing it was the fan dying and maybe the A/C noticing the lack of air draw.

I looked at the threads here about fan issues and see it's not that uncommon. One post suggested a $1k replacement cost at the dealer which I'd have a hard time justifying but if I need to... So, are there throubleshooting steps to verify that the fan is actually dead and not something else that may have failed? ANyone actually replaced the fan themselves (or done work that basically included that process) with tips? I'd be loath to have to disassemble half the front of the engine/body to do this so maybe the dealer doing it would be good and give me a warranty on the work and part(s).

Any thoughts/suggestions are greatly appreciated.
 
#2 ·
Its likely the relay as you suggested, find/buy a repair manual and look at the cooling schematic, you can apply 12 volts directly to the "fan" and see if it spins? or ohm out the contacts, does it spin freely?
 
#6 ·
Agreed. I finally found the radiator/fan section in my PDF and watched the video (thanks, @Tripwire ) which confirms everything. Still not sure why it needs a 60A fuse but okay. Anyways, could be the module or the fan itself. I have no diagnostic tools other than a multimeter so the tests in the video are beyond what I can do. I can try to get the meter on the fan leads to see if I measure a significant AC voltage as well as what DC voltage exists. At least I have a couple of ideas to try before paying for a replacement at the dealer.

Thanks to both of you.
 
#8 ·
There is no relay for these fans, it's a brushless fan on the ATS-V. They're made by Spal, which is usually the best electric cooling fan on the market-- which is why I find it somewhat odd that fan failure seems to be a common issue on these cars.

The fan speed controller is integral to the fan motor housing itself and the ECM controls fan speed by sending a PWM signal to the controller in the motor housing, that's why there are 3 wires going into the motor (heavy gauge power and ground, light gauge for the PWM signal.)

If you wanted to test it, you could command the fan on via GDS2 or similar while probing the signal wire to watch the PWM signal, but since fan failure seems to be somewhat common on these cars you can probably just skip the diag and get a new fan ordered and swap it. Be interesting to take apart a failed fan and see what exactly is failing.

As far as swapping the fan, I have not done that. It looks like there are quite a few cooling lines and things in the way of simply unclipping the fan and sliding it up and out. Looks like at the very least you will have to disconnect a few christmas tree wire harness holders from the fan shroud, undo the little muffler for the engine mount vacuum solenoid vent on the passenger side of the fan shroud, and unscrew and push away the transmission cooler lines from driver's side radiator tank before you can pull the fan. Maybe someone else here has replaced their fan and can offer some tips.
 
#11 ·
Got the car back from the dealer $1350 poorer. The description said the fan worked fine for ~45 minutes of idling but then stopped turning in spite of being commanded to do so. The fan motor was found to be very hot compared to the engine bay so that was the suspected failure mechanism.
 
#18 ·
No concrete reason, honestly. I just know TYC from several decades back when I used their fan in an application. They also make oem fans if I am not mistaken. I have not heard of others.
Spal is a solid manufacturer. It maybe a hot spot in this vehicle that is killing the fans and is not an issue with the fans themselves. GM should have speced a higher temperature operating conditions fan in that case.
 
#17 ·
I agree you can buy a cheaper, although unknown if it would last longer, fan assembly. However, there's a couple of things that would stop me: 1) determining whether it's the fan or control module (and whether the "fan assembly" contains both, which I doubt) and 2) the labor needed to perform the swap. I'm not an idiot without skills and tools but the process seems fraught with possible gotchas and I'd rather have a warranty on both parts and labor.

I also see Camaros use the same fan so I asked a fellow autocrosser with a '19 SS 1LE whether he was aware of any fan issues and he said nope. It may not really be that big an issue overall...
 
#19 ·
Based on the pictures on Rock Auto's website, the TYC fan does not have the little bypass flaps in the shroud that the OEM fan does. Those little bypass flaps open and allow more airflow through the cooling stack at higher speeds. Probably won't be an issue, but I have worked on other cars that ran hotter on the freeway after a fan swap because the new aftermarket fan omitted the bypass flaps that were in the OEM fan.

I'd love to dissect a failed OEM spal fan motor and see what's failing inside. Not much to go wrong in a modern brushless fan when it comes to the motor, so it's possibly a component failure on the circuit board.