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STS 3.6 2005 with P0451 and P0453

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330 views 6 replies 5 participants last post by  Mopo-Ukko  
#1 ·
I have these fault codes, is the problem the tank cap or the tank pressure sensor or both? Where is the pressure sensor located? Thanks in advance
 
#2 ·
The tank pressure sensor is usually in the top of the fuel pump assembly. BUT pressure warnings can be anything from a cracked rubber line or rusted fill pipe or bad gas cap seals. You need to do a complete EVAP system integrity check.

Here is a generic EVAP system diagram, showing most of the parts and valves.

Image


Here's a DTC site that gives some troubleshooting and repair advice for each code found -

 
#4 ·
smoke tester may be a option from a mechanic? you can buy one on amazon.de, but its silly to spend 300 euro on a tool you only use once?

Ein Rauchtester von einem Mechaniker wäre vielleicht eine Option? Sie können einen bei amazon.de kaufen, aber es ist dumm, 300 Euro für ein Werkzeug auszugeben, das Sie nur einmal verwenden?
 
#5 ·
P0451 – EVAP Pressure Sensor Range/Performance

The fuel tank pressure (FTP) sensor is reporting values outside of what the PCM expects. This can be due to wiring, sensor failure, or an EVAP system issue.

P0453 – EVAP Pressure Sensor High Input

The PCM is seeing a consistently high voltage from the FTP sensor (often >4.5V), which usually indicates a short to voltage, faulty sensor, or wiring issue.

Common causes on the STS 3.6:
  1. Faulty fuel tank pressure (FTP) sensor – this is mounted on top of the fuel tank (part of the EVAP system).
  2. Wiring/connector issues – damaged or corroded wiring to the FTP sensor.
  3. PCM reference/ground issue – less common, but worth checking if both codes appear together.
  4. Rarely: actual fuel tank/charcoal canister pressure problem – but usually it’s electrical

How to diagnose:
  1. Check live data with a scan tool – look at FTP sensor readings (should be around 1.5V with key on, engine off, and fluctuate slightly with tank pressure changes).
  2. Inspect wiring and connector at the FTP sensor – look for corrosion, broken wires, or a loose fit.
  3. Backprobe the sensor – verify 5V reference, ground, and signal return voltages.
  4. If wiring is good and voltages check out, the sensor itself is the most likely failure point
Fix:
  • Replace the fuel tank pressure sensor if it’s out of range or stuck high.
  • Clear codes and retest.