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1969 Calais Sedan - Officail restoration thread! (With Pictures!)

27K views 213 replies 27 participants last post by  Cadillacboy  
#1 ·
Weather is getting pretty nice up here in Maine and I've decided to start work on the '69 Calais next weekend. I went up to look at it again this past weekend and took some pictures. Click to enlarge...


That's where she sat all winter...


My favorite picture...but the grill trim is cracked. Anyone know where I can get replacement? :)












This weekend I'm going to have to pull the engine to redo the exhaust manifolds. Will also give me a chance to clean it up and repaint the block :)

More pictures as I go.
 
#166 ·
Yeah I had to spray the bleeders down with PB Blast and let it sit for like a week before I could safely crack those open.

The rear brakes don't go to a flex hose. It runs from a valve on the passenger side above the rear axle across the back of the axle and over to the wheel. It looks much longer than 3' which is why I was hoping for any advice. Do they sell them in > 3' with the fittings already on? or will I have to get a flaring tool (I've been wanting to get one anyways ;) ) and make my own?

Thanks!
 
#169 ·
I forgot to update this. I pulled the old line off and measured it. It was about 3'6" long. Bought a brake line and started to bend it into the right shape...

well while I was under there trying to fit it I scraped my knee against the gas tank and it started leaking. it appears that what someone had done in the past was the old "rub a bar of soap over your leaking gas tank" trick to seal it up and then painted over it with black paint...

I quickly got out from under there and put a catch can under it and let the gas drain out. Now I need to fix it. I'm thinking for now I will just use some JB Weld StikWeld on it. I used it on my 95's oil pan and it's still holding up great. I know it's not an ideal fix but I don't want to replace the whole gas tank just yet.

Anyways, the brake line was almost bent the right way when this happened but then I ran out of time. I will try to finish the job this weekend if I can find some time.

Just wanted to post an update. :)
 
#172 ·
I think I'd rather shred my knee than have a leaking gas tank,:hmm: my knee will heal, the tank won't!:lol:

^That´s typical of these old cars... They often hide some "secrets".

Be careful about welding a gas tank. Although you empty it there are hydrocarbon remains inside that can cause a sudden blaze. In my opinion a new tank is a good investment in the long run when the original one comes to an end. In the meanwhile, maybe a rubber patch could help.

I hope you finish soon the new line :thumbsup:
JB Weld is a two part epoxy putty like you used to fix your steering wheel. Just a brand name, no welding involved.
Good sound advise, none the less!:flame:



I think the JB Weld would do the trick. A friend of mine used it after he ran over a fence post :rant2:and punctured his tank and it held well.
 
#171 ·
^That´s typical of these old cars... They often hide some "secrets".

Be careful about welding a gas tank. Although you empty it there are hydrocarbon remains inside that can cause a sudden blaze. In my opinion a new tank is a good investment in the long run when the original one comes to an end. In the meanwhile, maybe a rubber patch could help.

I hope you finish soon the new line :thumbsup:
 
#173 ·
Thanks guys. Yeah a new gas tank will be needed in the long run but for now with me putting very little miles on the thing in the forseeable future the JB Weld will do.

As soon as I get that new line installed and redo my bleeding job I'll update you on the brake pedal situation.
 
#175 ·
outsider, I inherited a 68 fleetwood from my father in law. At one point he had removed the gas tank and could not get all the gas out of it so he cut/drilled a hole in it. To fix it he mixed up some bodyfiller, filled the hole and painted over it. As part of getting it back on the road I pulled the tank and brought it into a shop that does gas tanks and radiators. They welded a patch on it (I believe they submerse the tank in water so there are no fumes - its safe if you know what you are doing). After patching they hot tanked it to clean it and sealed the inside and outside. When they were done, I had a better than new tank for about $150, I don't think I could have replaced it for that...

Good luck.
 
#185 ·
The front fender "spears" were snapped in two...Here's my attempt at fixing:

Step 1: JB Weld quick steel putty and a couple of small trim nails for support:




Step 2: bust out the dremel with a grinding stone and grind down the excess JB Weld


Step 3: some chrome spray paint. It was a little too cold in the garage so it was tough to paint but I may redo the paint at a later date.



Came out OK. you can still see the spot where it was repaired but I'd say it's better than not having them on at all.

I'm also doing the same to my front hood lip trim which was broken in 3.