Hey Marks DTM Calib:
Well, took the '99 Cat out on the highway this afternoon/evening. Cranked it up to 90 mph, and guess what? No noise!!!!
However,

upon returning back to town, I was cruising at about 70 mph when this 5 series Bimmer shot by. So, I said, what the heck and jump in behind him. We had it going for a while between 85 - 100 mph.............and the noise returned!!

Even when I backed down to 70 mph letting the Bimmer go on about its business, the noise was not as bad, but intermittent.
You made mention of the climate control air sampling fan. Where is that guy located, and how difficult would it be for me to replace it myself if necessary?