Looks like we have a winner behind door number 2 (Thermostat). I am enjoying a CAT that doesn't leak and a well deserved ice cold beer.
The job is not that bad, could probably do again in about 1/2 to 1/3 the time. The integrated thermostat/housing on the CAT is located on the top forward part of the block, just in front of the oil cooler, under the plenum and injectors (I remember these being in plain view and two separate parts, housing and thermostat, things have come a long way since my 69 Chevy)

. The most difficult part I found was removing the aluminum tube that passes thru the head and connects the thermostat/housing to the upper radiator hose.
The removal/installation of the hidden bolt that secures the aluminum tube to the block was the most challenging part of the job (no space, and working blind). I used a star socket and a thin breaker bar to free the bolt, then used a small 10mm box wrench to extract once it was freed. This bolt secures the dipstick, aluminum tube bracket and another metal/plastic bracket to the block. I would hate to strip either the bolt or the threads, as I could not imagine having to repair it.
I found in twisting the tube (as mentioned in other posts) counter-clockwise, the bracket wedges against the block and frees it from the thermostat housing. The thermostat housing and aluminum tube are held together by two "O" rings seated on the tube.
Also mentioned in other post, I did get the thermostat and "O" rings from the dealer. The thermostat/housing is slightly different then the original thermostat/housing. I was able to remove the old one without removing the lower portion of the injectors (spacer), but needed to remove it to install the new one. Also, the two bolts that secure the thermostat needed to be about 1/2" longer. I applied a small amount of anti-freeze to the seal on the thermostat and two "O" rings prior to installation, rather then oil.
I have attached some photos of the new and old thermostat housing and connector tube. Notice the gasket on the old thermostat is non-existent, as well as the thickness of the bolt holes between new and old. The other photos are of the aluminum tube/bracket.
I would like to thank you for your help...
Thanks
